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≤TPU DP1092A∏ →,GPPS 1160 TPU 5707F1 、‖。PP 4069 PC HFR1900CR010 、‖。TPU AH-670 、→,TPCEL695-G4 、→,TPV HX-155DB 、‖。PC 925A TPU A95H4678 、‖。PA66 HB5299 NC 、‖。PP AW161T K(Q)膠 KR-03NW TPU A80P4699L EVA UL8705Series 、‖。PC HF1130-111 、‖。PA66 GF50-01 、‖。PPO SE1GFN2 、‖。PC/ABS 2753 、‖。LCP LA-130 、→,TPX R1180 、→,PC 3100 、→,SEBS H1141 、→,PC K-20T28 、→,PP K1011 、→,POM MT8U01 、‖。PC S1000UR 、→,PA11 MB3000 、‖。PBT 1210G3 SURLYN PC350 、‖。PP TF430 、→,PA612 77G43L PP J106MG 、‖。PC/ABS 210NHBL 、‖。POM N2640Z4U 、→,LDPE 2801TH00W 、‖。PBT 5220U GY3A500 PA6 N-33FG-1100 TPU S85A 、‖。TPV 3490N PMMA CM-211 PBT 1503M PA66 KN333G15 LDPE LD158BW 、→,EVA LD363 PP 7C05N PPS C-7075SG 、→,PP EP548S 、→,PC 63000CTC ASA WR-9100SG 、→,PMMA P-601 、‖。POM C2521XAP2 PA6 CM1001G-15 、→,PC LF-1030 、‖。PBT 2107G30 PP 1244 、‖。PA66 S223-D 、→,PA66 A3401 、→,TPU 58237 LDPE LD2426K 、→,PES ES5340 、‖。PA66 AKV30H1.0 PC/ABS FR2000 、→,TPU C60D 、→,PBT 4602ZHR POM C9021TF 、‖。PP T3002 、‖。PC GS2030MR2 BK PPO GTX870-7001 、‖。 E210F PA6 CM1016G-30 、→,PP MF001AS 、‖。PBT B2520 PC/ABS T65XF 、‖。PA66 3010GN30 TPV A64BI 、→,PEEK 4000G 、‖。POE 8210 AS PN-127L100 、→,PBT 5010GN6-15M8AM POM SX-35 、‖。PC B4130R BK 、‖。TPU U101 PP 100BSR-ONE 、‖。PP HJ600R PA6 B3EG3 PC/ABS S6500 PA66 70G30HSR2 PA/MXD6 1524-9008 、‖。PBT 4115F 、‖。PA46 IG-S253F7 PA66 10B140 、‖。PA66 80G43HS1L PBT IQ420 、‖。POM KT-5M 、→,PESU AG-320 TPE DSMPL460-S 、‖。PP FB45C 、‖。PBT 3300-2FC 、‖。PPS -hMR60 TPE 7246 PC/ABS2800-701 PP FC9411G PMMA MI7-101 PMMA IH TPU C95A10 PBT 2001 、→,PP HP502 TPU R395U PA6 CM1014V0 PP HF955MO 、‖。PA66 R1000 PBT TV4290 PC 25UR TPU U-290AL 、‖。PPS P-28 EVA 1922A 、→,PES 1483N 、‖。 PA-430 PC ML7694 PA66 70G30L PP 2014 、
(1) injection: the general injection molding machine can be used, and the melting index of glass fiber reinforced PPS is 50. The technological conditions of injection are: barrel temperature, pure PPS at 280~330 C, 40%GFPPS at 300-350 C, nozzle temperature, pure PPS at 305 C, 40%GFPPS at 330 C, mold temperature at 120-180 C, injection pressure, 50-130MPA.
(2) extrusion: exhaust exhaust extruder. The process is as follows: the temperature of the feeding section is less than 200 degrees, the temperature of the barrel is 300-340 degrees, the connection temperature is 320-340 degrees, and the die temperature is 300-320 degrees.
(3) molding: suitable for large products, using two compression, first cooling, and then hot press. The preheating temperature of hot press is pure PPS at about 360 C 15min, GFPPS is about 380 centigrade 20min, and the pressure of mould pressure is 10~30Mpa, which is cooled to 150 DEG C.
(4) spray forming: suspension spraying and suspension spraying and dry powder thermal spraying were used to spray the PPS onto the metal surface, and then the coating was obtained by plasticizing and quenching. The coating temperature of PPS was above 300 C and kept 30min.
Drying process
Temperature: 100~105 C
Time: 3hr
2. Injection molding process
1) mold temperature: 60-80 C
2) barrel temperature: the front section: 220~260 C middle section: 290~310 C after section: 300~320 C
Nozzles: 290~300 C
3) injection pressure: 60~70Mpa4) injection speed: medium speed
5) injection time: according to the size of the parts, the mold is filled with the parts, and the basic surface cooling and setting is the best.
ABS The wall thickness of 1. products: the wall thickness of the products is related to the flow length of the melt, the production efficiency and the requirements of the use. The ratio of the maximum flow length and wall thickness of ABS melt is 190:1, this value will vary with the grade, so that the wall thickness of ABS products should not be too thin, the products need for electroplating, wall thickness is slightly thicker, to increase the adhesion of surface coatings and products. The wall thickness of this product is selected between 1.5 and 4.5mm.
Considering the wall thickness of products, should also pay attention to the uniformity of the wall thickness, are not too big, the products need for electroplating on the surface should be smooth without bump, because these parts due to electrostatic interaction is difficult to remove dust adhesion, resulting in poor fastness of coating. In addition, it is necessary to avoid the existence of the sharp angle, so as to prevent the stress concentration, so it is appropriate to use the arc for the corner of the corner and the parts of the thick and thin connection. _
2. draft: draft articles and shrinkage is directly related to the grade of different products, different shapes and different molding conditions and molding shrinkage have some differences, generally 0.3 ~ 0.6%, sometimes up to 0.4 ~ 0.8%, the product size precision molding. The demoulding slope of ABS products is considered as: the mold core part is 31 degrees along the die direction, and the cavity part is 4 (/ 1 20') along the die direction. For products with more complex shapes?or?letters and patterns, the deviated slope should be properly increased.
The top 3. requirements: products due to apparent smoothness of the electroplating performance have a greater impact, any tiny scar on the table view there will appear obviously in electroplating, so in addition to the requirements of any scars are not allowed on the cavity, but also the effective area to the top, the the root rod at the top out of sync is better in the process of ejecting force should be uniform.
4. exhaust: in order to prevent the occurrence of problems such as bad exhaust, molten material burn and obvious seam line in the process of mold filling, we need to set up exhaust holes?or?exhaust tanks which are not more than 0.04mm, so as to discharge gas generated by melting material.
5. runner and gate: in order for ABS melt to fill all parts of the die cavity as quickly as possible, the diameter of the runner is not less than 5mm, and the thickness of the gate is over 30% of the product thickness. The length of the straight part (about the part that will enter the cavity) is about 1mm. The position of the gate should be determined according to the requirements of the products and the direction of the flow of the material. For the products that need to be treated with electroplating, it is not allowed to exist on the adhesion surface of the coating.
Raw material preparation
LLDPE The most common method of production of PE is through slurry?or?gas processing, and a few are processed by solution. All these processes are exothermic reactions involving ethylene monomer, a- olefin monomer, catalyst system (probably more than one compound) and various kinds of hydrocarbon diluents. Hydrogen and some of the catalysts are used to control the molecular weight. The slurry reactor is usually a stirred tank?or?a more commonly used large ring reactor in which the slurry can be stirred. Polyethylene particles are formed when ethylene and copolymerized monomers are in contact with the catalyst. After removing the diluent, the polyethylene particles?or?particles are dried and added to the dosage according to the dosage to produce the granular material. The modern production line of a large reactor with a twin screw extruder can produce more than PE40000 pounds per hour. The development of the new catalyst contributes to the improvement of the performance of the new grade HDPE. The two most commonly used catalysts are Philip's chromium oxide based catalyst and an alkyl aluminum catalyst for titanium compounds. The HDPE produced by the Philip type catalyst has a medium - width molecular weight distribution, and the molecular weight distribution of the titanium - alkyl aluminum catalyst is narrow. The catalyst used in the production of narrow MDW polymers with a compound reactor can also be used to produce a wide MDW grade. For example, two series reactors that produce significantly different molecular weight products can produce Shuangfeng molecular weight polymer, which has a molecular weight distribution in the full width domain.
molecular weight