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3 存在問(wèn)題原因
原F40型定位器性能差,壽命短,內(nèi)部橡膠密封圈老化,控制輸出線性較差,氣室內(nèi)部普遍存在漏氣、串氣現(xiàn)象,且控制輸出氣孔較小,極易堵塞,造成控制輸出氣源不穩(wěn)定,執(zhí)行機(jī)構(gòu)動(dòng)作不靈活,經(jīng)常造成風(fēng)門擋板失控,使被調(diào)工況超出允許范圍,影響機(jī)組的安全運(yùn)行。
4 定位器更換技術(shù)
拆除原來(lái)的F40定位器,加工ABB定位器與現(xiàn)氣缸連接轉(zhuǎn)換接頭,ABB定位器與轉(zhuǎn)換接頭裝配,ABB定位器安裝到氣缸上,重新進(jìn)行管路配接、接線,ABB定位器送電,機(jī)務(wù)定位風(fēng)門擋板開(kāi)度位置,單體調(diào)試,系統(tǒng)聯(lián)調(diào),終調(diào)試達(dá)到工作要求。
1)定位器配件齊全,安裝固定牢固,無(wú)松動(dòng)現(xiàn)象,定位器和氣缸連接無(wú)空行程。2)定位器接線要準(zhǔn)確,氣源管路連接正確,定位器控制氣源管路各接口要纏繞生料帶。3)擋板或閥門的全開(kāi)和全關(guān)定位要和機(jī)務(wù)、運(yùn)行人員一塊進(jìn)行,確保定位準(zhǔn)確。4)檢查電氣轉(zhuǎn)換器各功能菜單顯示正常。檢查電氣轉(zhuǎn)換器各參數(shù)設(shè)置準(zhǔn)確。切換至組態(tài)模式,修改組態(tài)參數(shù)。5)儀用氣源閥門打開(kāi),調(diào)整減壓閥壓力,使氣源壓力符合要求,對(duì)失氣后保位手柄進(jìn)行復(fù)位。6)ABB定位器進(jìn)行自動(dòng)整定。滿足擋板全開(kāi)全關(guān)旋轉(zhuǎn)角度的條件。滿足4~20MA輸入信號(hào)和擋板開(kāi)關(guān)方向的對(duì)應(yīng)關(guān)系在定位器更換前后一致,零點(diǎn)、量程和閥門實(shí)際開(kāi)度一致。7)通過(guò)就地操作面板或手掄操作執(zhí)行機(jī)構(gòu),檢查執(zhí)行機(jī)構(gòu)和擋板或閥門動(dòng)作情況,執(zhí)行器動(dòng)作靈活無(wú)卡澀。8)通過(guò)CRT遠(yuǎn)方操作執(zhí)行機(jī)構(gòu),核實(shí)開(kāi)關(guān)方向、閥位反饋和擋板或閥門動(dòng)作情況應(yīng)一致。9)系統(tǒng)靜態(tài)閉環(huán)試驗(yàn),保證控制軟件的正確性。
??????????????????????????????????????????????????表1
序號(hào) 產(chǎn)生費(fèi)用科目(設(shè)備、材料、人工等) 單位 單價(jià)(萬(wàn)元) 數(shù)量
1 管纜¢8 米 100? 0.005
2 ABB定位器TZID-C 臺(tái) 24 1.7
3 轉(zhuǎn)換接頭TZID-C配套 個(gè) 24 0.07
5 TZID-C型I/P電氣轉(zhuǎn)換器
TZID-C型定位器核心是微控制處理器CPU,所有程序的處理運(yùn)算皆在此。輸入信號(hào)及位置反饋經(jīng)過(guò)4000步12位,20ms采樣的A/D轉(zhuǎn)換器進(jìn)行處理,從而保證了信號(hào)處理的精度及快速性,CPU的供電直接取自輸入信號(hào),操作程序包括用于自動(dòng)調(diào)整參數(shù)的自整定過(guò)程,及自適應(yīng)控制程序,用于精確定位的優(yōu)化控制操作,通過(guò)帶三位三通放大器的電氣轉(zhuǎn)換器驅(qū)動(dòng)氣動(dòng)執(zhí)行機(jī)構(gòu),從CPU發(fā)出的定位電信號(hào)比例地轉(zhuǎn)換成氣信號(hào),成比例地調(diào)節(jié)3/3氣動(dòng)開(kāi)關(guān),氣體從定位器輸出至氣動(dòng)執(zhí)行器及氣體的排放均成比例地調(diào)節(jié),當(dāng)?shù)竭_(dá)設(shè)定定位值時(shí),3/3氣動(dòng)開(kāi)關(guān)鎖定在中間狀態(tài);TZID-C定位器配有的操作面板,包括兩排LCD顯示器和4個(gè)按鍵,如圖5。
TZID-C型I/P電氣轉(zhuǎn)換器功能鍵介紹
ENTER 確認(rèn)鍵 各鍵相互配合,可實(shí)現(xiàn)不同功能(詳見(jiàn)調(diào)試步驟)
MODE 菜單確認(rèn)鍵
參數(shù)改變鍵
參數(shù)改變鍵
??????????????????????圖5 TZID-C型I/P電氣轉(zhuǎn)換器功能鍵
操作鍵盤的優(yōu)化設(shè)計(jì)適用于就地組態(tài),調(diào)校及監(jiān)測(cè)。同時(shí).組態(tài)、操作及監(jiān)測(cè)功能可以通過(guò)HART通訊協(xié)議與PC機(jī)連接,并由TZID-C內(nèi)置通訊端口來(lái)完成:還可以通過(guò)FSK-Modem在4~20mA信號(hào)線的任意點(diǎn)接入進(jìn)行通訊。采用模塊化的設(shè)計(jì),任何附加功能
可以在基本模件的基礎(chǔ)上隨意擴(kuò)展。只要插入相應(yīng)的模件,既可實(shí)現(xiàn)模擬及數(shù)字反饋功能。也可以選裝限位開(kāi)關(guān)(微動(dòng)開(kāi)關(guān))及機(jī)械指示。
Ametek/US Gauge Solfrunt Pressure Gauge Fig #1981 0-160# 4-1/2" 1/2" ANPT (NIB)
Ametek/US Gauge Solfrunt Pressure Gauge Fig #1980 0-160# 4-1/2" 1/2" ANPT (NIB)
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# AMETEK. PRESSURE / TEMP GUAGE. C - PT 1X810. 2 - 1/2 " PT
AMETEK-PANALAR?M 90-AX1 24VDC WB-3 SIGNAL APPLIANCE SYSTEM UNIT NEW
Ametek Hunter Spring 2200 Grams Force Gauge
Ametek USG Gauge 0-30 IN. HG. Vacuum
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NIB AMETEK/USG THERMOMETER 9" BT-31 150-750o F 1/2" NPT
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SAZ-4201ER *NEW* OE Solenoid for Prestolite, Ametek 12V
Ametek US Gauge 1913 1000 psi 1/2 ANPT LBM size 4 1/2
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Ametek Pressure Gauge 1933 60 PSI *NEW*
NIB Ametek US Gauge DTT-8304 Digital Thermometer DT8300
NIB USG AMETEK SOLID FRONT 160PSI 4.5" GAUGE #150026
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Lamb Motor Single Stage 5.7 Thru Flow Ball Bearing 120V
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NEW AMETEK AIR VOLUME CONTROL 148540A FOR DEEP WELL/JET PUMPS
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AMETEK TRIM-Series Model T-44N .8 Newton/Divison Force Gage
Genuine Ametek Lamb Motor 1 Stage 5.7 Replaces 116309 116309-00 119400,119400-?00
1 AMETEK ANSI-B40.1 PRESSURE GAUGE N2-3
AMETEK 80466SE SERIES 2000 THERMOX FLUE GAS MONITOR CONTROL BOARD
LOT OF 3 AMETEK GAUGES P77413 P575 *NEW*
LOT OF 2 AMETEK PRESSURE GAUGE P844-U *NEW*
New Ametek USGauge 0-160psi 1X762 Pressure Gage 1/4"NPT
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AMETEK USG GAUGE 155025X, SIZE: 4-1/2, 1/4 ANPT LM
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New Ametek U.S. Gauge P-505A (163282) Low Cost Utility Gauge, 200psi. 1/4" NPTLM
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119400 116309-00 AMETEK LAMB MOTOR BRAND NEW FAST SHIP
NEW RAMSEY TULSA DESERT WINCH GENUINE PRESTOLITE SOLENOID # 15-301
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new AMETEK 1X593 PRESSURE GAUGE 15 PSI 1/2" ANPT LM CONNECTION
Ametek Lamb Central Vacuum Motor Genuine 116309 Replaces119400
AMETEK USG GAUGE 155026X, SIZE: 4-1/2
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Returns: Accepted
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Ametek / USG Pressure Gauge w/ Diaphragm 0-100 psi
Ametek Pressure Transducer 100SV3000SM41B?3 3000PSIG New
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M998 SERIES HUMMWV H1 PRESTOLITE STARTER SOLENOID 24V SAT-4108UT M966 M1113 NEW
Ametek (Drexelbrook) Level Control & Sensor Model 404-1000 & 705-0001-005 (NEW)
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AMETEK DYCOR QUADRUPOLE RGA RESIDUAL GAS ANALYZER CONTROL UNIT/POWER SUPPLY M100
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Ametek Model 117225-02 Windjammer JB1N069N Draft Inducer
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Kenworth Speedometer W/Trip W900,T800,T600?,T300
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PANALARM AMETEK 8-PIN RELAY ACS8-120A NEW ACS8120A
AMETEK MODEL #ML3330 MECHANICAL TEST STAND - FORCE MEASSURMENT GAUGE -
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